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#155 Stereolithography (SLA)
Stereolithography (SLA) is a 3D printing technology that was one of the first methods developed for creating three-dimensional objects using additive manufacturing processes. It was invented by Charles W. Hull in the 1980s and is a popular technique for producing high-precision, detailed, and complex parts and prototypes.
Here's how SLA works:
Laser or Light Source: SLA begins with a vat of liquid photopolymer resin. This resin is sensitive to ultraviolet (UV) light. A laser or other high-intensity light source is used to selectively illuminate the resin's surface, tracing out the shape of the object being printed.
Layer-by-Layer Build: The laser or light source moves in a controlled manner, solidifying the resin layer by layer. The part is typically built from the bottom up, with each layer adhering to the previous one.
Platform Lowering: After each layer is cured, the build platform, to which the object is attached, is lowered slightly to make room for the next layer of resin. This process continues until the entire object is formed.
Support Structures: In SLA, it's often necessary to include support structures in the design, especially for overhanging or complex geometries. These supports are also made from the same photopolymer resin and are generated simultaneously with the object.
Post-Processing: Once the printing is complete, the object is typically removed from the build platform. Excess resin is drained, and the part may require additional post-processing steps like cleaning, curing in UV light, and the removal of support structures.
SLA is known for its ability to produce parts with excellent surface finish and high accuracy. It's commonly used in industries such as automotive, aerospace, healthcare, and product design for prototyping and small-scale production of intricate parts. However, SLA has limitations, including relatively slower build times compared to some other 3D printing methods and the need for handling potentially toxic or irritating photopolymer resins.
Other variations of SLA technology, such as Digital Light Processing (DLP) and Liquid Crystal Display (LCD) 3D printing, have also emerged, which use different light sources and methods to achieve similar results. These technologies have their own advantages and limitations but share the fundamental principle of using light to cure liquid resin layer by layer to create 3D objects.
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