How to Fabricate REAR Tube Steel Fender Flares for the Jeep XJ

4 years ago
19

I recently bought some Quarter Panel Armor for the Jeep XJ with the intention of fabricating some tube steel fenders onto them to match the front fenders I made in a previous video.
In this video I take you through the process of making the tube steel fenders from start to finish. Do note that I am not a fabrication specialist nor a professional, just a DIY enthusiast with a basic workshop and tools who enjoys making things.
Enjoy the video and thanks for watching.

Unsponsored Links Below -

Quarter panel armor - https://www.ebay.co.uk/itm/Jeep-Cherokee-Quarter-Armor-With-Rub-Rail/113664504618?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649

Rust Treatment - https://www.dinitroldirect.com/dinitrol-product-ranges/#:~:text=Official%20DINITROL%C2%AE%20Product%20Ranges&text=The%20range%20includes%20vehicle%20corrosion,bonding%2C%20sealant%20and%20adhesive%20solutions.

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Jeep Spec:
1999 Jeep Cherokee XJ 2.5TD RHD.
35x12.50r15 BFG KM3's with 15x8 3.75" backspacing (-19 offset).
Lift Front - RC 4.5" Coils and N2 Shocks (2" Coil Spacer).
Front Shock Bar Pin Eliminator.
Dana 30 High Pinion with Artec Industries Lower Control Arm Mounts with modified upper mount and modified Track Bar mount.
Front RC Control Arm Drop Bracket.
Ruff Stuff Short Arm Single Himes.
RC Extended Sway Bar Links.
Dana 30 Rock Crusher Diff Cover.
Ruff Stuff One Ton OTK Steering.
6" Lift Drop Pitman Arm.
Ruff Stuff Front and Center Frame Stiffeners.
Rear DIY Frame Stiffener and Rear Frame Tie in Kit.
6" x 2" Box Rocker replacement with Tube Slider.
Modified Factory Bumper with Side Sliders.
Rear Tow Hitch Tire Carrier that bolts into Rear Frame Tie in Kit.
Modified upper Shock Crossmember for Rear Shocks
Rear Axle Chrysler 8.25 29 Spline with modified High Clearance Shock Mounts.
Rear Shocks 6.5" Trailmasters.
Rear Leaf Springs 4.5" Trailmasters with two RC Leaf Springs from a 4.5" kit.
Rear RC Shackle Relocation Bracket.
Stainless Steel Braided Brake Lines front and back.
Warrior 9500lb Winch.
Front Bumper - https://www.ebay.co.uk/itm/Jeep-Cherokee-Xj-89-01-Front-Steel-Bumper-Winch-Off-Road/324043608951?hash=item4b72811377:g:84MAAOSwxOReH4as

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