Johnson Outboard Lower Unit Crack Repair/Rebuild #8
Video #8 is on the installation of the reverse gear, snap rings and propeller shaft bearing carrier. What you will see being completed in this series of videos will be questionable to many. This is the second lower unit I have repaired in this same fashion, and both went on for many more years of service and saved the owners in the $1000.00 range. If you attempt this I cannot stress enough do not force anything, take your time. Please check video #1 for more of a description.
Link to some tools, including the pinion nut adapter kit:
http://www.sterndrive.info/outboardmotor/id2.html
Great information including videos and exploded views of many different OMC models: http://www.sterndrive.info/outboardmotor/index.html
Link to exploded view of the lower unit: http://www.sterndrive.info/outboardmotor/1978_1998_v4_90_degree_.html
This video is very detailed and will also help you in assembly: https://www.youtube.com/watch?v=_2OV7sL8Zgg
Buy snap ring pliers: https://www.offshoremarineparts.com/93-13-1045.html?gclid=Cj0KCQiA5aTUBRC2ARIsAPoPJk9wFPQBsX-Hotb4B7Ysnl0JFJ8QXMiLgohL8303qvf6221euzjL2qIaAnfrEALw_wcB
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https://www.millerwelds.com/
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