Allison Swapping my Dodge Ram Cummins 2500

2 years ago
187

My 68RFE was starting to show it's age so it was time for an upgrade. I decided on an Allison 1000 from CA Conversions. I wasn't finding many videos on an Allison swapped Cummins so I created a video to follow along as I performed the work on my own truck.

0:00 - Intro
0:52 - Removing old parts
4:11 - Recovering Cadillac at wedding
4:29 - Disconnecting old transmission
5:50 - Removing transmission cooler lines
7:25 - Removing transfer case
8:43 - Removing transmission
9:33 - Removing engine adapter plate
11:01 - Clearancing block
16:09 - Clearancing transmission for cooler bypass
16:15 - More block clearancing for fitment issues
21:19 - Torque convertor installation in transmission
21:59 - Aftermarket coolant bypass notes
22:28 - More block clearancing
24:50 - Allison installation begins
28:27 - Transfer case stud removal
29:27 - Odds and ends
30:13 - Transfer case adapter & tone ring
30:53 - Lots of wiring
31:46 - Shifter cable bracket
32:47 - Transfer case seals
33:22 - Transfer case mounting info
34:44 - Wiring changes
36:06 - Transfer case rear seal replacement
36:49 - Removing trans crossmember to install bottom transfer case bolt
39:07 - Trans cooler line overview
39:34 - New drive shafts
40:00 - Transmission fill tube
41:00 - Starter cable routing
41:54 - Trans cooler bypass mounting
42:36 - Starter connected
43:50 - Family dinner in the shop
44:29 - Major positive delivery system changes
45:14 - Throttle position sensor connection
47:07 - NSBU Switch
47:35 - It's alive!!
48:39 - It's back at my house
51:33 - Launch 123 reading transmission codes
52:21 - Driving with Allison swapped Cummins

Music:
Title: Scott Buckley – Legionnaire
Artist: Scott Buckley
Source: http://soundcloud.com/scottbuckley/le...
License: https://creativecommons.org/licenses/...
Promoted by Music Library: http://bit.ly/MusicLibraryYouTube

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